In the commercial world, high impact polystyrene (HIPS) – a copolymer that combines the hardness of polystyrene and the elasticity of rubber – is commonly found in protective packaging and containers, like CD cases.
In the world of 3D printing, HIPS typically plays a different role. 3D printers can’t print onto thin air. Overhangs require some underlying structure, and this is where HIPS really shines. When paired with ABS in a dual extrusion printer, HIPS is an excellent support material.
For dual extrusion printing with HIPS, simply crank the supports to the max and fill any gaps in your design with HIPS 3D printer filament. Immersing the finished print in limonene will strip away the HIPS leaving your final product behind.
Unfortunately to use HIPS as a support material limits you to printing your actual part from ABS. Other 3D printer filament materials will be damaged by the limonene. Handily, HIPS and ABS print well together in any case, being of similar strength, stiffness, and requiring a comparable print temperature.
In fact, despite its primary use as a support material, HIPS is a decent 3D printer filament in its own right. It is stronger than both PLA and ABS, warps less than ABS, and can easily be glued, sanded, and painted.
When Should I Use HIPS 3D Printer Filament?
Sharing many characteristics with ABS, HIPS 3D printing filament is a good all rounder for parts that need to stand up to wear and tear or for projects that require a finishing-friendly material to achieve the end look.